OUR QUALITY

PHILOSOPHY




Excellent reputation of MR's product range is founded on the high priority attached to quality control and assurance. Our products are of the highest quality and this is demonstrated by widespread certification from both national and international standard authorities. We possess our own well-equipped laboratory and R & D unit including modern state-of-the-art equipment to test a wide range of strength, environmental and other physical properties. Our agility enables us to improve and adapt to new evolving technologies. We are constantly striving to improvise on both our products as well as systems and processes with a goal to achieve a product that is of great quality at economical costs.

List of Tests



Testing Incoming Raw Materials:

The quality of the finished product will ultimately depend on the quality of the raw material sourced. We procure our raw materials from well established sources who have been providing us with consistent quality of rubber and chemicals thereby assuring consistent quality in our finished product.

All our raw materials are accepted in store only after checking the relevant TC's. We have also been successful in establishing strong associations with our vendors over a long period of time that's most crucial to harbouring trust and reputation which in turn ensure consistent quality and delivery of our raw materials.




Compounding:

This step in the production process is most crucial. It is the crux of rubber technology and known to be quite an art. It is custom made for all different products and clients with respect to physical and chemical properties.

Our secret to compounding is gained from decades of experience and has gained efficiency in mixing various polymers like Viton rubber, NBR (nitrile rubber), SBR, EPDM, Silicon rubber, Natural rubber etc.

The mixed compound is then classified into batches in terms of properties, dates, sixes etc. These batches are then tested for all the appropriate properties.


Quality Systems:

Apart from endeavoring to follow the quality system of ISO 9001- 2015, we also have developed a robust system of checks and controls. Attempting to establish a process of quality checks from A-Z of the production system with a goal of achieving the lowest possible rate of rejection. There is a separate team of quality that inspects and documents the products at all stages of production.


Testing Equipment

Sr.No. STR para no. Name or Type of Testing Equipment AvlbNos. Range/Capacity Comments
1 3.1 Lab Mixing Mill 1 - -
2 3.1 Lab Press 1 - -
3 3.2 Rheometer 1 ODR -
4 3.3 UTM 1 1 Tonne -
5 3.4 Oven 2 0-250 C each -
6 3.5 Muffle Furnace 1 0-1200 C -
7 3.6 Hardness Tester 1 0-100 SHA -
8 3.7 Specific Gravity Apparatus 1 Digital -
9 3.8 Digital Balance 1 0-100 gms -
10 3.9 Compression Set 3 - Inhouse
11 3.10 Tension Set 3 - Inhouse
12 3.12 Load Compression/Deflection 1 50 tons -
13 3.13 Megaohm Meter 1 Million megaohm -
14 3.14 Go No-go Gauge 3 - -
15 3.16 Dial Gauge 2 0-10 mm -
16 3.16 Vernier Caliper 2 0-150 mm -
17 3.16 Dumbbell Cutter 1 - -
18 3.16 Compression Set Test Piece
Cutter
1 - -
19 3.16 Steel Scale (Linear) 2 - -
20 3.16 Hygrometer 1 - -
21 3.16 Thermometer 1 - -
22 - Pyrometer 0-1000 C - -
23 - Glass Desicator - -
24 3.8 Crucibles 6 - -
25 - Thickness Gauge 0-10 mm - -
26 3.17 Impact Attenuation Apparatus 1 - -
27 3.18 Secant Stiffness Test Apparatus 1 - -

Mahalaxmi Rubber Products is a leading manufacturer of molded rubber products based out of Hyderabad, Telangana.